The stamping robot also has a set of operation principles, which are divided into hardware software. The operation of stamping robot is a combination of hardware software. The action process of the stamping robot is as follows: when the start button is pressed the origin, the lower solenoid valve is energized. The truss robot began to descend. When falling to the end point, the lower limit switch is met, the lower solenoid valve is powered off, the lowering stops; at the same time, the clamping solenoid valve is opened, the robot is clamped. After clamping, the rising solenoid valve starts to be energized, the stamping robot lifts; when the limit switch is reached, the rising solenoid valve is de energized the rising stops. At the same time, when the shift right solenoid is on, the robot will move to the right. At this time, when there is no work on the right workbench, turn on the photoelectric switch, turn on the lowering solenoid valve lower the manipulator.
Stamping manipulator is a kind of equipment specially developed for the realization of unmanned stamping automation. It is based on the characteristics of stamping production on the basis of automation equipment. It can replace the manual drilling, handling, loading unloading of materials in each stamping station, the efficiency of the whole production line can reach 5 seconds. The automation equipment is very important for the repetitive, dangerous high beat processing industry, for the "pioneering innovation" of modern industrialization, such as saving labor costs, improving the safety of labor equipment, maintaining product capacity, quality process stability.
When stamping machine manufacturers use single die for stamping production, usually only one person operates one machine. The working efficiency of ordinary punch is 30-50 times per minute. Of course, when stamping different products, production frequency is related to mold design operator behavior. First, the employee needs to send the material semi-finished product to the mold, then press the start switch with both hands, then punch punch. The employee takes out the punched product puts it into the product to be punched. With the increasing of labor cost, everyone began to use automatic drilling robot instead of manual to carry out automatic drilling production. The stamping manipulator is driven by servo system, the manipulator moves left right, while the stepping mechanism drives the manipulator to move up down. Under the central control of PLC system, the whole system realizes on-line automatic punch with punch.
Different punches, different dies different stamping processes have different stamping automation equipment solutions automatic production efficiency. Generally, the efficiency of automatic stamping is 15-25 times per minute. Compared with the personal efficiency of human operation, the drilling robot seems to have no efficiency advantage. However, according to the calculation of eight hours a day, since the drilling manipulator has no sense of fatigue no mood, it can continue to produce, while due to physical strength, emotion other reasons, it is difficult to maintain the same efficiency continuous working factors. In addition, the automatic production of stamping robot avoids the potential risk of work-related accidents caused by operators in the process of operation.
The manipulator of punch press is a kind of unmanned production device which can realize the automation of punching according to the stamping production characteristics of the automation equipment. It can replace the manual drilling, handling, loading unloading of materials in each stamping station, the efficiency of the whole production line can reach 5 seconds. The automatic equipment can save manpower labor for stamping other repetitive, dangerous high beat processing industries. This is modern industrialization in terms of transferring costs, improving the safety of labor equipment, maintaining product capacity, quality, process stability.
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